KLT box
Glossary
The KLT box is a standardized industrial box commonly used in the automotive industry and other manufacturing sectors. KLT is a German abbreviation for “Kleinladungsträger,” which translates to “small load carrier.”
KLT boxes are typically made of durable plastic and designed to be easily stackable and manageable. They come in various designs usually identified by a numerical code, for example, 6280, 6429, 3215, etc. Many have standardized dimensions to optimize space during transport and storage (such as easy stackability).
These boxes are frequently used for storing and transporting small parts like screws, nuts, springs, and other components. Their durability and ability to keep contents protected and organized make them an ideal solution for manufacturing environments and logistics.
For handling products stored loosely in KLT containers, a solution called “bin picking” is used, where industrial cameras and artificial intelligence enable automated manipulation of loose items with the help of collaborative robots.
Examples of various types of KLT boxes
Parameters of individual types of KLT containers
Each KLT box type is marked with a four-digit code that indicates:
External dimensions (length x width): The first digit in the code indicates approximate external dimensions in centimeters. These dimensions are multiples of a standardized grid compatible with Euro pallets (1200 x 800 mm).
- 3x = 300 x 200 mm
- 4x = 400 x 300 mm
- 6x = 600 x 400 mm
- 8x = 800 x 600 mm
External height: External height: The last two digits in the code (e.g., 14, 15, 17, 28, 29, 32) indicate the approximate height of the box in centimeters.
It may also contain information about the construction type:
Type of construction: The designation before the numerical code (e.g., R-KLT, RL-KLT, C-KLT) indicates the box’s construction type, affecting its strength, weight, and other properties.
- R-KLT (Reinforced-KLT): Reinforced construction. These have solid walls and a base reinforced with ribs and drainage holes. Suitable for heavier loads and automated systems.
- RL-KLT (Reinforced, Light-KLT): Lightweight reinforced construction. They have a smooth but sturdy base without pronounced ribs, ideal for smaller and lighter parts. Also adapted for automated handling.
- C-KLT (Classic-KLT): The original version of KLT boxes. Very robust double walls and reinforced base providing high strength.
Types of KLT box designs in detail
RL-KLT (Reinforced Light-KLT)
- Characteristics: Lightweight version of KLT boxes. The term “Light” refers mostly to the base design and thinner walls than overall strength, which remains very high.
- Base: Smooth base with minimal supportive ribs. Optimized for automated conveyors and warehouses where smooth movement without jamming is needed. Smooth base reduces risk of parts getting stuck or damaged on conveyors.
- Walls: Solid but generally thinner than C-KLT. Despite thinner walls, designed to meet high load capacity and stacking stability standards.
- Usage: Ideal for transport and storage of smaller and lighter parts such as electronic components, fasteners, or small metal pieces. Often used in automated warehouses and logistics centers emphasizing speed and smooth flow.
- Main advantage: Smooth base ideal for smooth movement on conveyors.
R-KLT (Reinforced-KLT)
- Characteristics: Reinforced and more robust type of KLT boxes. “Reinforced” mainly relates to the base designed for high load capacity and durability.
- Base: Distinct integrated ribs (often ladder or cross-shaped) for extreme strength and stability. Can bear much heavier loads and resist deformation. Drainage holes in corners allow water runoff (e.g., when washing boxes).
- Walls: Stronger and often thicker than RL-KLT walls. Designed for maximum strength and durability.
- Usage: Used for transport and storage of heavier parts like stamped metal components, engine or gearbox mechanical parts. Important where handling equipment is often used and high durability is required.
- Main advantage: High load capacity and durability for heavy loads and tough conditions.
C-KLT (Classic-KLT)
- Characteristics: Original and most robust KLT box version. “Classic” refers to the original design still considered a standard for maximum strength and part protection.
- Base: Very strong and massive construction with integrated ribs and drainage holes, similar to R-KLT but often with even thicker walls and ribbing.
- Walls: Double walls (outer and inner connected by posts) creating a hollow profile that significantly increases box strength and stability, protecting parts from side impacts.
- Usage: Used where critical protection of parts and high load capacity are essential, e.g., for transporting sensitive but heavy components or long-term storage in demanding industrial conditions.
- Main advantage: Maximum strength, durability, and protection of contents thanks to double walls.
Examples of various KLT box types
KLT containers come in different designs, colors, and sizes. Commonly requested types include:
- KLT 3147: Dimensions 300x200x147 mm, volume 5.3 l, weight approx. 0.57 kg, smooth base, resistant to oils, fats, and acids, suitable for EUR and ISO pallets, ergonomic handles, sealing options.
- KLT 3215: Dimensions 300x200x147 mm, volume 5 l, weight 0.57 kg, robust with practical design, intended for storage and logistics.
- KLT 4147: Dimensions 400x300x147 mm, volume 11.8 l, weight 1.08 kg, same resistance as KLT 3147, ergonomic handles, compatible with EUR and ISO pallets.
- KLT 4280: Dimensions 400x300x280 mm, volume 24.1 l, weight 1.71 kg, robust box with sealing options, same resistance as other KLT boxes.
- KLT 4314: Approx. 400x300x147 mm, load capacity up to 50 kg, reinforced VDA base, double walls, suitable also for automated operations, stackable, ergonomic handles.
- KLT 4315: Dimensions 400x300x147 mm, volume approx. 10 l, weight around 1.29 kg, solid construction with reinforced base, suitable for automated and manual handling.
- KLT 4317: Dimensions 400x300x174 mm, volume 11 l, robust, suitable for component transport, load capacity up to 50 kg, stackable, closed bases.
- KLT 4329: Dimensions 400x300x280 mm, volume 22 l, weight 1.85 kg, robust design for storage and logistics, solid base, stackable.
- KLT 6147, 6280, 6410, 6415, 6429, 6432, 8280: Similar to the above but mostly larger sizes (600×400 mm and above), various heights (147, 280 mm, etc.) and volumes from 10 to 40 liters with industrial durability, stackability and sealing options. Exact parameters depend on individual models (typically 600×400 mm base, various heights by number).
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